Measuring Surface Form of Thin Plane-Parallel Optics, the Quick and Easy Way

July 30, 2020

Innovative technology enables form measurement of both front and back surfaces of thin optics, simultaneously.

Related To: Zygo Corp

Complex Interference Pattern Of Thin Plane Parallel Optic Sm 5f0f38d8272b1

Measuring the surfaces of thin, plane-parallel optics has been historically problematic because the front and back surfaces are so close together. Multiple reflective surfaces in close proximity make it very difficult – if not impossible – for standard interferometry techniques to obtain reliable measurements.

Why is it Difficult?

When trying to measuring thin optics with traditional phase-shifting interferometry (PSI), a second reflection is returned to the interferometer from the back surface of the optic. This results in multiple overlapping interference fringes resulting in a complex pattern (shown in the image above) that PSI cannot accurately analyze.

Shortfalls of Traditional Methods

Several work-around methods have been developed to overcome the fundamental limitations of measuring thin plane-parallel optical components with PSI, such as coating the back surface with materials that reduce or eliminate the secondary reflection. Applying black paint, coloring with a dark marker, or spreading petroleum jelly on the back surface takes time, adds undesirable steps to the metrology process, and carries the risk of damaging or distorting a thin component when applying or removing the coating.

Even when the technique of coating the back surface is successful, only one side of the component can be measured at a time. And since thin components are very susceptible to environmental influences, even small changes in vibration or air turbulence can adversely affect the measurement data. If the front and back surfaces are measured separately, the environment could change between measurements, and there would be no way to correct for it. Therefore, it is very advantageous to be able to measure the front and back surfaces of thin optical components at the same time.

ZYGO Patented Technology Makes It Quick and Easy

Fortunately, ZYGO's innovative engineering staff developed (patented) technologies to distinguish each surface of a thin plane-parallel optic, and characterize the quality of both in a single measurement, even for components thinner than 1 millimeter.

These technologies are core to the capability of ZYGO's Verifire™ MST (multi-surface test) interferometer system, which modulates the laser's wavelength to differentiate each surface of the optic being tested. Each cavity in the optical path produces a unique interference frequency that defines its cavity length, enabling a clear differentiation and accurate characterization of each surface. ZYGO's proprietary software algorithms can then analyze multiple wavefronts and characterize the form of each surface independently – all in a single measurement.

Bonus: Homogeneity and Thickness Variation Measurement

An important property of an optical component is the homogeneity of the refractive index of the material from which it is made. Variations in the material's refractive index affect the wavefront passing through it, thus potentially affecting the performance of the optic in critical applications. Similarly, variations in the thickness of the optic alter the length of the optical path, which can also adversely affect the wavefront.

The capability to measure optical homogeneity and total thickness variation (TTV) is a standard feature of ZYGO's Verifire™ MST laser interferometer system. A simple, two-measurement process is all it takes. Traditional methods, involving the use of oil-on plates, or requiring the optic to have a degree of wedge, are no longer necessary.

Learn More About It

For a more in-depth look at the measuring multiple surfaces of thin optical components, download the technical article How to Measure Thin Parallel Optics.