PhotoMachining (Pelham, NH), a company engaged in high-precision laser micromachining and customer laser system integration, was awarded a Phase I Small Business Innovative Research (SBIR) grant from the U.S. Air Force for "Innovative Methods for Automated Controlled Removal of Thermal Barrier Coatings (TBCs) and Bondcoats from Turbine Airfoils for Rework and Repair" (see also "Laser additive manufacturing gains strength").
The award is a nine-month effort to develop a laser-based removal process that aggressively removes TBCs from aircraft engine turbine airfoils at high speeds.
Currently TBCs are removed for rework or repair using a combination of autoclave, caustic and acidic solutions, and grit blast. This process is labor intensive, time consuming, waste producing, and is neither consistent nor well controlled. If successful, a Phase II contract will be pursued to commercialize the technology.
This technique also has applications in high-speed hole drilling, coating removal and surface modification—the potential market for this technology, when developed, is huge.
For more information, go to www.photomachining.com.